Kolmetz Handbook of Process Equipment Design
(Engineering Design Guidelines)

KLM Technology Group has developed

Engineering Design Guidelines,

Project Engineering Technical Standards

Typical Unit Operating Manuals

Petrochemical Manufacturing Reports

to assist design engineers, operations and maintenance personnel in designing many of the equipment types in refining, off shore production and chemical plant unit operations.

Since 2007 we have been developing "Engineering Design Guidelines" to assist design engineers, operations and maintenance personnel in designing many of the equipment types in refining, off shore production and chemical plant unit operations. In 2014 we renamed the "Engineering Design Guidelines" to the "Kolmetz Handbook of Process Equipment Design".  The value of the guidelines is the design details, followed by worked examples.  The examples are then place in an excel spreadsheet.  

Engineering Design Guidelines are typically a collection of multiple industry references which need to be reviewed by an operations personnel or design engineer when designing or specifying a piece of equipment such as a control valve, relief valve or heat exchanger.

The references at times can almost seem to contradicted each other. There is a vast amount of engineering hours spent each year in reviewing these industry references and very often no good recommendation is developed from the reference review.

To help simplify this process, we have reviewed the industry references and have developed guidelines for engineers to do Preliminary Designs and Process Specification Sheets. The final design must always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for young engineers and a resource for engineers with experience.

There are some very low cost guidelines and programs, sometimes even free, provided by the equipment vendors. Let the buyer beware, many times these guidelines and programs tend to pick their brand as the best choice - good for the vendor, maybe not so good for the buyer.


Engineering Design Guidelines

  1. Written Guideline of Design Basis

    1. Introduction - An introduction which has an overview of each application - 3 to 10 pages.

    2. Definitions - A list of definitions used in the industry and these guidelines - 1 to 3 pages.

    3. Theory - The engineering fundamentals and principals that are used to design the particular piece of equipment - 5 to 60 pages.

    4. Application - How the engineering fundamentals and principals are applied in the field, with an example of the design of the equipment - 5 to 20 pages.

    5. Process Specification Sheet - For the designed equipment example a typical process data sheet is derived - 1 to 2 pages.

  2. Excel Based Spreadsheet based on Written Guideline Content

    The Excel Spread Sheets are based on the written guideline contents. They also include the designed equipment examples in the written content. There is one spread sheet with multiple work sheets tabs for the examples.


The introduction to each Engineering Design Guideline can be reviewed on the link below. Please contact us for ordering information and availability.

Current Guidelines (Currently 100+ and we are adding monthly)

One Engineering Design Guideline and Excel Spreadsheet - USD $799.95

If you buy Five or more Engineering Design Guidelines there is a 10% Discount

Five Engineering Design Guidelines USD $3599.95 (10% Discount)

 

Purchasing Guidelines


Engineering Equipment Fundamentals Group

1. Engineering Design Guidelines for Piping Fluid Flow Hydraulics Line Sizing and Material Selection

2. Engineering Design Guidelines for Piping Two Phase Fluid Flow Hydraulics Calculations

3. Engineering Design Guidelines for Piping Fluid Flow Hydraulic Surge Calculations

4. Engineering Design Guidelines for Piping Fluid Flow Measurement Selection, Sizing and Troubleshooting

5. Engineering Design Guidelines for Piping Fluid Flow Two Phase Measurement Selection, Sizing and Troubleshooting

6. Engineering Design Guidelines for Instrumentation Control Valve Selection, Sizing and Troubleshooting

7. Engineering Design Guideline for General Instrumentation Selection, Sizing, and Troubleshooting

8. Engineering Design Guidelines for Pressure Relief Valve Selection, Sizing and Troubleshooting

9. Engineering Design Guidelines for Pump Selection, Sizing and Troubleshooting

10. Engineering Design Guidelines for Heat Exchanger Selection, Sizing, and Troubleshooting

11.  Engineering Design Guidelines for Compressor Selection, Sizing and Troubleshooting

12. Engineering Design Guidelines for Separation Vessels Selection, Sizing and Troubleshooting

13. Engineering Design Guidelines for Safety in Process Equipment Design

14. Engineering Design Guidelines for Safety Intergrity Levels in Equipment and Relieving Systems

15. Engineering Design Guidelines for Steam Turbines Selection, Sizing and Troubleshooting

16. Engineering Design Guidelines for Turbo Expanders Selection, Sizing and Troubleshooing

17. Engineering Design Guidelines for Filter Separtor Selection, Sizing and Troubleshooting

18. Engineering Design Guidelines for Process Integration with Pinch Analysis

19. Engineering Design Guideline For Air Cooled Fin Fan Heat Exchangers Selection, Sizing and Troubleshooting

20. Engineering Design Guidelines for Plate Heat Exchangers Selection, Sizing and Troubleshooting

21. Engineering Design Guidelines for Cryogenic Heat Exchangers Selection, Sizing and Troubleshooting

22. Engineering Design Guidelines for Process Flow Sheets

23. Engineering Design Guidelines for Statistical Process Control

24. Engineering Design Guidelines for Pressure Vessels 

25. Engineering Design Guidelines for Isolation and Block Valves 

26. Engineering Design Guidelines for Restriction Orfices Selection, Sizing and Troubleshooting 


Engineering Equipment Systems Groups

30. Engineering Design Guidelines for Membrane Selection, Sizing and Troubleshooting

31.  Engineering Design Guidelines for Static Mixer Selection, Sizing, and Troubleshooting 

32. Engineering Design Guidelines for Flare Selection,Sizing and Troubleshooting 

33. Engineering Design Guidelines for Storage Tanks Selection,  Sizing and Troubleshooting

34. Engineering Design Guidelines for Natural Gas Dehydration Systems Selection, Sizing, and Troubleshooting

35. Engineering Design Guidelines for Mole Sieve Dehydration Systems Selection, Sizing, and Troubleshooting

36. Engineering Design Guidelines for Natural Gas Sweetening Systems Selection, Sizing, and Troubleshooting

37. Engineering Design Guidelines for Process Control Concepts

38. Engineering Design Guidelines for Refrigeration Systems Selection, Sizing, and Troubleshooting

39. Engineering Design Guidelines for Slug Catcher Units Selection, Sizing, and Troubleshooting

40. Engineering Design Guidelines of HVAC Systems Selection, Sizing, and Troubleshooting 

41. Engineering Design Guidelines for Cooling Towers Selection,  Sizing and Troubleshooting

42. Engineering Design Guidelines for a Distillation Fractionation Column Selection, Sizing and Troubleshooting

43. Engineering Design Guidelines for Distillation Tray Column Hydraulics Selection, Sizing and Troubleshooting

44. Engineering Design Guidelines for Distillation Packing Column Hydraulics Selection, Sizing and Troubleshooting

  • Packing Hydraulics Design Sizing Excel Spreadsheet Part 1 Part 2

45. Engineering Design Guidelines for Distillation Column Reboiler Selection, Sizing and Troubleshooting

46. Engineering Design Guidelines For Furnaces Systems Selection, Sizing and Troubleshooting

46. Engineering Design Guidelines For Boiler Systems Selection, Sizing and Troubleshooting

48. Engineering Design Guidelines for Coalescer Systems Selection Sizing and Troubleshooting

49. Engineering Design Guidelines for Crystallization Systems Selection Sizing and Troubleshooting

50. Engineering Design Guidelines for Catayst Systems Selection Sizing and Troubleshooting

51. Engineering Design Guidelines for NOx Removal Units

52. Engineering Design Guidelines for General Plant Cost Estimating

53. Engineering Design Guidelines for Flare Knock Out Drums Selection, Sizing and Troubleshooting

54. Engineering Design Guidelines for Silencer Applications 

55. Engineering Design Guidelines for Energy Management

56. Engineering Design Guidelines for Evaporation Systems

57. Engineering Design Guideline for Waste Water Treatment Units Selection, Sizing and Troubleshooting

58. Engineering Design Guidelines for Solid Waste Treatment Units Selection, Sizing and Troubleshooting

59. Engineering Design Guidelines for Water Treatment Units

60. Engineering Design Guidelines for Burner Management Systems Selection, Sizing, and Troubleshooting

61. Engineering Design Guidelines for Oil and Gas Produced Water Treatment Systems Selection, Sizing and Troubleshooting 

65. Engineering Design Guidelines for Reactor Systems Selection, Sizing and Troubleshooting

66. Engineering Design Guidelines for Pressure Vessel Systems Selection, Sizing and Troubleshooing

67. Engineering Design Guidelines for Fuel Systems Selection, Sizing and Troubleshooting 

 68. Engineering Design Guidelines for Plant Air Systems Selection, Sizing and Troubleshooting

69. Engineering Design Guidelines for Process Plant Layout Selection, and Sizing

70. Engineering Design Guidelines for Product Loading Selection, Sizing and Troubleshooting

71. Engineering Design Guidelines for Demister Pads Selection, Sizing, and Troubleshooting

 

 

Petroleum Crude Oil Refining Systems Group

80. Engineering Design Guidelines for a Refinery Crude Tower Selection, Sizing and Troubleshooting

81. Engineering Design Guidelines for a Refinery Vacuum Tower Selection, Sizing and Troubleshooting

82. Engineering Design Guidelines for Refinery Furnaces Selection, Sizing and Troubleshooting

83. Engineering Design Guidelines for Crude Unit Desalter Units Selection, Sizing and Troubleshooting

84. Engineering Design Guideline for Refinery FCC Units Selection, Sizing, and Troubleshooting

85. Engineering Design Guideline for Refinery Alkylation Units

86. Engineering Design Guidelines for Hydrotreater Units Selection, Sizing, and Troubleshooting 

87. Engineering Design Guideline for Refinery Catalytic Reformer Units Selection, Sizing and Troubleshooting

98. Engineering Design Guidelines for BTX Extraction Units Selection, Sizing, and Troubleshooting

89. Engineering Design Guidelines for Burner Management Systems Selection, Sizing and Troubleshooting

90. Engineering Design Guidelines for Crude Oil Properties

91. Engineering Design Guidelines Introduction to Refining 


Ethylene and Olefin Plant Systems Group

95. Engineering Design Guidelines of Ethylene / Olefin Compressors Selection, Sizing and Troubleshooting 

96. Engineering Design Guidelines for an Ethylene Plant Quench Oil Tower Selection, Sizing and Troubleshooting

97. Engineering Design Guidelines for an Ethylene Plant Quench Water Tower Selection and Sizing

98. Engineering Design Guidelines for an Ethylene Plant C2 Splitter Selection and Sizing.

99. Engineering Design Guidelines for an Ethylene Plant C3 Splitter Selection and Sizing.

100. Engineering Design Guidelines for  Ethylene / Olefin Furnaces Selection, Sizing and Troubleshooting

101. Engineering Design Guidelines for Spent Caustic Treatment Systems

102. Engineering Design Guideline for Waste Water Stripper Columns Selection and Sizing

103. Engineering Design Guidelines for Hydrotreater Units Selection, Sizing and Troubleshooting

104. Engineering Design Guidelines for BTX Extraction Units Selection, Sizing and Troubleshooting 

105. Engineering Design Guidelines for Mole Sieve Dehydration Systems Selection, Sizing and Troubleshooting 

106. Engineering Design Guidelines for Refrigeration Systems Selection, Sizing and Troubleshooting

107. Engineering Design Guidelines for Cryogenic Heat Exchangers Selection, Sizing and Troubleshooting

108. Engineering Design Guidelines for Manufacturing Etheylene


Management Group

110. Engineering Design Guidelines for Project Management

111. Engineering Design Guidelines for Quality Control Management

112. Engineering Design Guidelines for Benchmarking of Process Units

113 Engineering Design Guidelines for Managing Project Teams

 

Engineering Fundamentals Group

120. Engineering Design Guidelines for Solid and Fluid Mechanics

121. Engineering Design Guidelines for Engineering Materials and Their Strength

122. Engineering Design Guideline for Thermodynamics and Heat Transfer

123. Engineering Design Guidelines for Engineering Ethics

124. Engineering Design Guideline for Thermodynamics and Transport Properties

125. Engineering Design Guideline for Physics and Electromagnetism

125. Engineering Design Guideline for Corrosion Theroy and Control

126. Engineering Design Guideline for Carbon Capture and Stroage


Engineering Knowledge Group

140. Engineering Design Guidelines for Introduction to Chemical Engineering

141. Engineering Design Guidelines for General Plant Cost Estimating

142. Engineering Design Guidelines for Process Control

143. Engineering Design Guideline for Electrical Power Supply and Regulation

144. Engineering Fundamental Guideline for Electrical Circuits and Applications

145. Engineering Design Guidelines for Process Equipment Troubleshooting 



Engineering Safety Group

210. Engineering Design Guidelines for Safety in Process Equipment Design

211. Engineering Design Guidelines for Safety in Overpressure Reliving Systems

212. Engineering Design Guidelines for Process Safety Management

213. Engineering Design Guidelines for Burner Management Systems

214. Engineering Design Guidelines for Hazard and Operability Studies (HAZOP)

215. Engineering Design Guidelines for Accidents / Incidents Investigation

216. Engineering Design Guidelines for Layers of Protection Analysis (LOPA)

217. Engineering Design Guidelines for Safety Risk Management and Loss Prevention

218. Engineering Design Guidelines for Isolation and Safe Commissioning of Process Equipment

219. Engineering Design Guidelines for Facility Siting

220. Engineering Design Guidelines for Process Plant Layout Selection, and Sizing

 

Natural Gas Group

301. Engineering Design Guidelines for Slug Catcher Units

302. Engineering Design Guideline for Liquefied Petroleum Gas (LPG) Units Selection, Sizing and Troubleshooting

303. Engineering Design Guideline for Liquefied Natural Gas (LNG) Units Selection, Sizing and Troubleshooting

304. Engineering Design Guidelines for Natural Gas Liquids (NGL) Units Selection, Sizing and Troubleshooting

305. Engineering Design Guidelines for Cryogenic Heat Exchangers Sizing and Selection

306. Engineering Design Guidelines for Refrigeration Systems

307. Engineering Design Guidelines for  Natural Gas Dehydration Systems Selection, Sizing and Troubleshooting

308. Engineering Design Guidelines for Mole Sieve Dehydration Systems

309. Engineering Design Guidelines for Gas Sweetening Systems


Specialty Units Group

351. Engineering Design Guideline for Air Separation Units

352. Engineering Design Guideline for Hydrotreater Units

356. Engineering Design Guidelines for Ethylene (Olefin) Units

357. Engineering Design Guidelines for Butadiene Extraction Units

358. Engineering Design Guidelines for Olefin C4 Derivative Units

359. Engineering Design Guidelines for EB/Styrene Units

360. Engineering Design Guidelines for Polyethylene Units

361. Engineering Design Guidelines for Polypropylene Units

362. Engineering Design Guidelines for Mercury Removal Units

363. Engineering Design Guidelines for Ammonia Units

364. Engineering Design Guidelines for 1-Butene Units

 

Facilities Group

401. Engineering Design Guidelines of HVAC Systems

402. Engineering Design Guidelines for Project Management

403. Engineering Design Guidelines for Quality Control Management

404. Engineering Design Guideline for Waste Water Treatment Units

405. Engineering Design Guidelines for Solid Waste Treatment

406. Engineering Design Guidelines for Cooling Towers Selection and Sizing

406. Engineering Design Guidelines for Energy Managment of Processing Plants

407. Engineering Design Guidelines for Energy Managment of Buildings

408. Engineering Design Guidelines for Process Plant Corrossion