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           Operations Training

 

 

    

The success of every company depends of each employee's understanding of the business's key components.  Employee training and development will unlock the companies' profitability and reliability. When people, processes and technology work together as a team developing practical solutions, companies can maximize profitability and assets in a sustainable manner.Our courses support the business goals and objectives of our customers in the refining, petrochemical, gas processing, oleo and specialty chemical areas.  From 2004 to 2010, our key associates helped train over 600 operations, maintenance, and technical support personnel.

Operations and maintenance personnel are the process unit's first line of defense. The flare system is the process unit's last line of defense.  The unit on stream time is an indication of operations training. A first quartile-operating unit's on steam factor is greater than 97%. If the on stream factor is below 97% a review of operation training and development is warranted. If on stream factor or average years of operating experience is declining a review of operations training and development should be considered.

A review of each trainer's experience and knowledge is critical when choosing an operations development program.  Suppose the trainer understands 90% of the subject.  At best, he might could teach the students 75% of his knowledge base on a short course basis.  Therefore the student's knowledge base is 67%.  If this person goes and trains someone else, the second student's  knowledge base is 51%. 

Make sure that you have qualified instructors with a high level of the subject understanding or your results will not be satisfactory. Be careful in "Train the Trainer" philosophy to get a high level of the subject knowledge to your trainer.

Operations training and development is an investment in the future - maximize your return on investment. Give your employees the keys to success.

Training value is derived from participating in both standard and customized training courses.  Structured on the job training is the key in developing your operations and process support staff.  To provide on the job training, workshops that mentor small groups through problem solving scenarios may be the best.  The course delivery method is a mixture of lectures, case studies, exercises, and problem solving scenarios that give participants the opportunity to reinforce concepts presented.

KLM can provide regional or localized "in house"  on site training for operations or engineering personnel in specialized areas;

KLM Technology Group Training Course Brochure 

          Industry Technical Management Training

I-01.    Introduction to Building Operational Excellence

I-02     Advanced Building Operational Excellence

I-03     Process Unit Economics and Benchmarking for Technical and Non Technical Professionals

I-04     Introduction to Petrochemical Processes and Economics

I-05.    Petroleum Refining for Technical Professionals

 

Non Technical Management Training

N-01   Chemical Engineering for Non Chemical Engineers

N-02   Introduction to Petroleum Refining for Non Technical Professionals

N-03   Process Unit Economics and Benchmarking for Technical and Non Technical Professionals

N-04   Introduction to Petrochemical Processes and Economics

N-05   Introduction to Petroleum Refining and Petrochemical Process for Non Technical Professionals

N-06   Finance for Non Financial Professionals

 

Operations Training

A-01    Distillation Operation, Control and Troubleshooting for Operators

A-02    Process Control for Operations Personnel

A-03    Building Operational Excellence for Operations Personnel

A-04    Introduction to Storage Tank Design, Operation and Maintenance

 

         Distillation Training

         D-01.     Introduction to Distillation Operation, Control and Trouble Shooting

         D-02      Advanced Distillation Operation, Control, Design and Trouble Shooting

         D-02.     Distillation Operation, Control and Troubleshooting for Operators

         D-03.     Introduction to Distillation Simulation Software

         D-04.     Advanced Distillation Simulation Software

         D-05.     Advanced Distillation Overview
 

         Petroleum Refining Training

         R-01.    Petroleum Refining Overview, and or specifics Training

         R-02.    Petroleum Refining for Technical Professionals   

         R-03.    Refining Catalytic Processes

         R-04.    Refining Alkylation Training

         R-05.    Hydrotreating Technology Training

         R-06.    Petroleum Refining for Non Technical Professionals

         R-07     Optimizing Petroleum Refining Unit Operations

         R-08     Optimizing Product Sweeting Operations

         R-09     Improving the Performance and Reliability of Fired Heaters and Boilers

         R-10    Optimizing Petroleum Refining Unit Operations

 

         Ethylene / Olefins Training

         E-01.   Ethylene Overview and or specifics

         E-02.   Advances in Ethylene Unit Pyrolysis Furnace Design and Optimization

         E-03.   Thermal Cracking Experiences and Advancements

         E-04.   Hydrotreating Technology

         E-05    Introduction to Petrochemical Processes and Economics

         E-06    Optimizing Olefin Plant Unit Operations

         E-07     Improving the Performance and Reliability of Fired Heaters and Boilers

 

        Polymers Process Training

        T-01.   Introduction To Polymer Processing Fundamentals

        T-02.   Advanced Polymer Processing Fundamentals and Troubleshooting

        T-03    Introduction to Olefin Polymer Reactor Fundamentals

        T-04    Advanced Olefin Polymer Reactor Fundamentals and Troubleshooting

      

        Ammonia and Fertilizer Plant Training

        B-01     Optimizing Ammonia and Fertilizer Plant Unit Operations

 

        Liquefied Petroleum Gas Plant Training

        C-01     Gas Processing Overview and or specifics

        C-02     Optimizing Liquefied Petroleum Gas Plant Unit Operations

        C-03.    Improving the Performance and Reliability of Fired Heaters and Boilers

        C-04     Optimizing Product Sweeting Operations

 

        Other Process Training

        P-01.     Aromatics Overview and or specifics

        P-02.     Oleo and Specialty Chemical Overview and or specifics

        P-03.     Improving the Performance and Reliability of Fired Heaters and Boilers

        P-04     Introduction to Storage Tank Design, Operation and Maintenance

        P-05     Advanced Storage Tank Design, Operation and Maintenance
 

       Process Plant Operations and Management Training

       O-01.    Introduction to Project Management Planning and Control

       O-02.    Building Operational Excellence in the Processing Industry

       O-03.    Advanced Building Operational Excellence in the Processing Industry

     O-04.     Process Unit Economics and Benchmarking for Technical and Non Technical Professionals

       O-05.    Chemical Engineering for Non Chemical Engineering Professionals

       O-06     Introduction to Corrosion Fundamentals in the Oil and Gas Industry

       O-07     Advanced Corrosion Fundamentals in the Oil and Gas Industry
 

       Safety Training

       S-01.    Process Hazard Analysis (HAZOP) Training

       S-02.    Safety and Loss Prevention

       S-03.    Safe Isolation of Plants and Equipment

       S-04.    Safe Unit Commissioning

       S-05     Achieving Zero Accidents - Incident Investigation

 

      Maintenance Training

      M-01.    Corrosion in the Oil and Gas Industry

      M-02.    Guidelines for Storage Tank Design, Construction and Maintenance

      M-03.    Guidelines for Management of Shutdowns and Turnarounds

      M-04     Introduction to Storage Tank Design, Operation and Maintenance

      M-06     Advanced Storage Tank Design, Operation and Maintenance

      M-07     Introduction to Corrosion Fundamentals in the Oil and Gas Industry

      M-08     Advanced Corrosion Fundamentals in the Oil and Gas Industry
 

 

         Link to Operations Trainings Conducted

     

 

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